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    Krones Ergomodul

    Ready for anything: the ergonomic labelling machine with interchangeable labelling stations

    The all-round labeller

    The EM series from the Krones labelling systems offers the perfect machine for every application. It offers three main machines, six table diameters, seven labelling station types – and it offers numerous options for combining the individual elements with each other. The Ergomodul is its technological spearhead: A lean, highly efficient machine for ultra-flexible applications.

    At a glance

    • High-tech model of the Krones EM-series
    • Columnlessmachine with exchangeable labelling stations
    • Labelling method and speed:
      • Pre-cut labels with cold glue up to 72,000 containers per hour
      • Pre-cut labels with hotmelt up to 72,000 containers per hour
      • Reel-fed labels with hotmelt up to 100,000 containers per hour
      • Self-adhesive reel-fed labels up to 60,000 containers per hour

    EM = Ergonomic Model

    Download
    Brochure Krones Ergomodul
    1.74 MB, .pdf

    The EM-series: All models at a glance

     
     

    Pre-cut label application with cold glue

    Reel-fed labelling with hotmelt

    Pre-cut label application with hotmelt

    Reel-fed labelling with self-adhesive labels

    Machine with table top

    Ergomatic Contiroll Canmatic Autocol

    Columnless machine with fixed labelling stations

    Ergomatic Pro

    _

    _

    Autocol Pro

    Columnless machine with interchangeable labelling stations

    Ergomodul

    Technical features

      Features Advantage

    Material

    • Table top and machine support made of stainless steel
    • Container table made of aluminium
    • Option: Container table in stainless steel design
    • Rigid design, easy maintenance and long service life

    Dimensions

    • Slim main machine
    • Significantly reduced footprint in comparison to other labellers
    • Ease of installation – particularly when replacing existing machines
    • Ease of transport and ingress 
    • Can be easily integrated in all kinds of different lines and hall designs

    Servo drives use throughout all applications

    • Main drive
    • Infeed and discharge starwheels
    • Infeed worm
    • No lubrication required
    • Reduced noise
    • High energy efficiency
    • No stop starwheel required and therefore fewer handling parts and shorter change-over times
    • Increased efficiency through increased coupling speed
    • Prepared for condition monitoring
    • Electronic overload clutch through torque limiting

    Machine design

    • Newly designed machine layout with columnless machine guards on the carrousel
      • Ergonomic replacement of the brushing-on unit, container plate and centring bells
    • Lift-guard with integrated safety switches
    • Stand-alone labelling stations
      • Optimal accessibility from three sides
    • Hygienic design
      • Optimal cleaning properties

    Reducer complexity as a red thread:

    • Top ergonomic design
    • Ease of operation

    Touch-screen

    • Optimal accessibility thanks to height-adjustable pivoting arm
    • One single operator panel for the main machine, labelling stations and all PLCs
      • Central saving of all parameters
      • Omission of double infeed avoids faults

    Bottle plate control

    • Separately-driven servo motors
    • All components are UL certified
    • Separate supply ensures easy restart after an EMERGENCY STOP
    • Well-arranged visualisation system on the touch-screen
    • Processing of subcams possible
    • Prepared for condition monitoring
    • Complete diagnostic capability thanks to new bus system
    • Replacement of the motors according to the "plug-and-play" principle
    • Drive technology of the latest generation
    • Significant reduction of the maintenance-relevant downtimes
    • Certified safety
    • Easy operation

    Labelling stations

    • Changeable labelling stations
    • Connection according to the "plug-and-label" principle
    • Automatic connection of the supply lines for air, water, power and data
    • Integrated motorised height adjustment system
    • Version in hygienic design
    • Maximum flexibility: all labelling methods possible on one and the same machine
    • Short change-over times
    • Elimination of operating faults
    • Optimal cleaning properties
    • No handling parts required for the height adjustment

     

     

     

    Labelling stations: All models at a glance

    Labelling station for pre-cut labels with cold glue

    Technical features and benefits

    • Hygienic design
      • Optimal cleaning properties
    • Polygon holders for glue roller, pallets and gripper cylinders
      • High-precision labelling
    • All parameters saved in the operator program
      • Exactly reproducible settings

    Options

    • Stainless steel labelling housing
    • Automatic magazine loading system

    Labelling stations for reel-fed labelling with hotmelt – high output range

    Technical features and benefits

    • Hygienic design
      • Optimal cleaning properties
    • Light-weight vacuum-grip cylinder
    • Optimum accessibility
    • Reduced change-over time by up to 20 percent
    • Newly developed gluing unit
      • Absolute control over the glue application
      • Reduced heat-up phase by up to 20 percent
      • Reduced energy consumption by up to 15 percent
    • Automatic reel splicing unit
    • Electronic cutting unit
      • Guaranteed cutter replacement not required earlier than after 120 million cuts
      • Necessary time for cutter replacement: 1 minute – without service personnel
    • Overlap correction possible during production

    Options

    • Unit for the detection of splicing points
    • Antistatic equipment
    • Label extractio
    • Glue fume extraction system

    Labelling station for pre-cut labels with hotmelt

    Technical features and benefits

    • Overlap correction possible during production
    • Robust technology for leading-edge gluing and trailing-edge gluing
      • Output: up to 72,000 containers per hour

    Option

    • Hotmelt spraying system
      • Contact-free glue application
      • Closed glue system
      • Glue consumption reduced by 50 percent

    Labelling stations for self-adhesive labelling – low and medium output range

    Technical features and benefits

    • Outputs of up to 60 meters per minute
    • Operation without any pneumatic components
      • Reduced consumption costs
    • Ultrasonic sensor independent from the materials
      • Precise label position
    • Four-axes adjustment
    • Adjustment indicators for all installation possibilities
    • Simple film guidance and driven roller
    • Hybrid roller technology for supplying the label film
      • Flexible applications for thick, thin and multi-layered labels
      • Compact design
      • Top accessibility
      • Ideally suited as an additional labelling station

    Option

    • AUTO-change: DUAL variant with both applicators on one modular labelling station
    00 - Article Item 33768

    Autocol CL and Autocol CL DUAL

    Labelling stations for self-adhesive labelling – high output range

    Technical features and benefits

    • Outputs of up to 200 meters per minute
    • Ultrasonic sensor independent from the materials
      • präzise Etikettenposition
    • Four-axes adjustment
    • Adjustment indicators for all installation possibilities
    • All parameters integrated in the central operator touch-screen program
      • Easy reproducibility of the adjustments
    • Feed and tension roller technology with contact-free label buffer system
      • Highest precisions at the application wedge
      • Processing of even ultra-thin labels
    • Two reel holders
      • Best operating comfort

    Options

    • Automatic splicing
    • Five/six-axis adjustment
    • Separately driven rewinder

    Benefits to you

    Custom-fit technology

    The Ergomodul can be equipped with various labelling techniques, labelling station types and optional packages. Simply pick your suitable elements and create your individual machine.

    Technology from a single source

    Everything fits together here: Right from the start, the complete EM series was designed as a homogeneous product series. Disregarding of how you will configure your machine – the individual components will always seamlessly fit into each other and push each other to the highest performance.

    Efficiency as a red thread

    How can you perform a lot with little input? The new Krones labellers will show you exactly how that works. Regardless of whether talking about the spare parts management, the footprint, the operator effort or the energy consumption: This complex series has been designed for the maximum efficiency up to the smallest detail.

    Investment for the future

    The EM series comprises all the know-how of more than 70 years of Krones development. The result? An advanced machine series which particularly provides you with the following: the certainty to be equipped for any challenge of the future.

    This is why the Ergomodulis enviro-classified:

    • Use of servo motors of the efficiency class IE4 or similar
    • No drive train lubrication required
    • Always use of food-grade lubricants
    • Media measuring package and optional energy measuring package
    • Significantly reduced noise level
    • Safety standards according to the Machinery Directive 2006/42 EG
    • Consideration of the 2006/95/EG and EU-EMV Directives (2004/108/EG)
    • Design according to::
      • EN ISO 12100
      • EN ISO 13849-1
      • EN 60204-1
      • EN 61000-6-2
      • EN 61000-6-4
      • EN 13849
      • EN 62061

    This product is enviro classified

    Top technology for ecologically efficient production

    Top technology for ecologically efficient production

    The Krones sustainability programme enviro: top technology for ecologically efficient production.


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