Optimisation of PET lines through sustainable and efficient retrofit technology
LCS Warmfill: detailed analysis –targeted retrofitting –committed service
Rising energy costs, growing pressure to be sustainable and the desire for more efficient processes mean that many bottling companies are currently facing major challenges. With the LCS Warmfill, we are offering you a customised retrofit solution which advances your existing PET line to a new level of efficiency –without major investments in new machinery: Benefit from significantly higher filling temperatures in your CSD* PET lines through an effective combination of analyses, a new carbonation nozzle and the optimisation of your plant using software.
At a glance
- Technical analyses of the current line status by Krones professionals
- Line optimisation e.g. through necessary cross-technology upgrades
- High-speed carbonation nozzle: flexibly adjustable and specifically designed for Warmfill applications
LCS Warmfill Basic and Premium
EvoCO2
The high-speed carbonation nozzle
In addition to analysing and optimising existing systems, a new nozzle also helps you increase the filling temperature of your system: the newly developed high-speed carbonation nozzle from Evoguard, especially designed for the Contiflow Type II (KB40xxx) upgrade.
At a glance
- Proven design thanks to many years or experience in carbonation with over 2,000 Contiflow systems
- Improved CO₂ stability during the storage period
- Reduced CO₂ loss during the filling process
- Designed for high filling temperatures
- Increased CO₂ solubility for challenging products
Carbonation solution
Krones works with a new, adjustable carbonation nozzle which guarantees a consistent and extremely efficient CO₂ solution.
Warm filling reduces energy consumption
A before-and-after comparison shows that the new LCS Warmfill retrofit solution developed by Krones yields substantial energy savings, thanks to smaller temperature differentials.
A before-and-after comparison shows that the new LCS Warmfill retrofit solution developed by Krones yields substantial energy savings, thanks to smaller temperature differentials.
Your benefits at a glance
Intuitive operation, individually customised
As a modular package, the LCS Warmfill is precisely adjustable to suit the condition of your line. The technology is also entirely integrated in the Krones system and enables intuitive operation without your personnel having to make changes. All important functions and status messages are clearly displayed on the HMI, ensuring targeted control and complete transparency of production behaviour at all times.
Reduced OPEX with a fast ROI
Thanks to reduced cooling requirements, you save significantly on energy costs. Especially in regions with high energy costs, the Warmfill retrofit often pays for itself in less than 12 months because the LCS Warmfill is a cost-efficient retrofit solution that does not require extensive system modifications.
Everything from a single source
With Krones, you can benefit from reliable service support and one fixed contact person to ensure smooth communication and quick reaction times. And as always: “Krones runs best with Krones.” This retrofit solution is something you can absolutely depend on!
Reduced carbon footprint
Through more efficient thermal processes, the LCS Warmfill solution drastically reduces your system's energy consumption – and thus also your carbon footprint (Scope 2). This contributes to the sustainable positioning of your brand.
Consistent product quality and OEE
Both the output and quality of your products remain 100 % stable: There are no production losses thanks to the dynamic pressure control system and optimised CO₂ solubility.