Close
Search
Searching...
No results
    Reference

    Epirotic uses Krones technology to reach a new target group

    You need to accept cookies to use this functionality.
    Bottler Epirotic has added two new lines from Krones – one for cans, the other for glass bottles – in its quest to conquer the Greek hospitality market.
    • The V shape formed by the mountains that house the nearby Vikos Gorge is not only reflected in Epirotic Bottling Industry’s logo. It has also inspired the company’s bottle and label designs.

    To complement its usual PET bottles, the Greek bottling company Epirotic has recently added stylishly designed cans and glass bottles to its packaging repertoire. The family-owned and managed enterprise aims to gain a foothold in the Greek market for hotels, restaurants and cafés (in some countries abbreviated to HoReCa) with these new containers.

    If you tell people in Thessaloniki that you’re headed to Ioannina and the Epirus region you’ll often hear in response: “Ioannina? Yes, it’s beautiful there. You’ll love the landscape.” And the mountains and lakes framing the Epirotic bottling company’s headquarters are a picturesque sight indeed. The Vikos Gorge that is namesake to Epirotic’s own beverage brand is part of that mountainscape. The family enterprise, which was founded in 1990, sells natural mineral water, soft drinks and juices under the Vikos brand and also contract-fills other branded products, making it the Balkans’s biggest bottler. Up till recently, the company had focussed on PET bottles. But that changed with the commissioning of two new lines from Krones.

    About Epirotic

    Epirotic Bottling Industry S.A. is a family-owned and operated Greek company that was founded by Petro Sepetas and Elenia Theohari in 1990. The second generation, that is Pavlo, Kosta and Rigino Sepetas, meanwhile also work for their parents’ business, as do 500 employees whom they fondly call their “extended family”. The enterprise operates three production facilities, two of them located in Ioannina’s neighbourhood and one in the Peloponnese, plus three logistics centres, one each in Athens, Thessaloniki and the Peloponnese. The Vikos brand of natural mineral water is the country’s best-selling water.

    The next logical step

    “Just imagine this: You’re sitting in a nice restaurant, bar or café and order a drink. A PET bottle would look out of place there. That is why we decided to also fill our beverages into smart-looking cans and returnable glass bottles,” explains Pavlo Sepetas, the son of the company’s founders Petro and Elenia Sepetas and Operations and Technology Director at Epirotic Bottling Industry.Ever since the company was set up, Epirotic has sought to achieve sustainable organic growth, whether in regard to new production facilities or the vertical integration of a preform manufacturing plant. The decision to reach out to new target groups by using two more container types fits in seamlessly with that growth strategy, and so does opting for Krones.“We’ve been working together with Krones for many years now, starting in 2005 when we installed the country’s first PET bottling line made by Krones, and we are very satisfied. Since then, the number of Krones lines up and running in our plants has grown to seven,” says Pavlo Sepetas. When they set out to expand their horizons, the Epirotic team wanted to have a partner by their side who can draw upon plenty of experience in building and handling returnable-glass and canning lines. But ultimately it was not just Krones’ expertise that won the company over, as Pavlo Sepetas explains: “Planning work for this project began back in 2020. But the coronavirus pandemic forced us to put it on the backburner. When we resumed it in 2021, Krones won the bid with flying colours: Their quotation was attractive, and the team was incredibly fast. They very quickly submitted an ideal layout for the two lines.”

    Returnables in Greece – some background information

    So far there has been a state-run deposit system in Greece only for PET bottles, cans and non-returnable glass containers. But the country also has a returnable-container system managed by companies without government involvement. The underlying principle is similar, though: Beverage companies sell their products in returnable glass bottles and crates to wholesalers who pay the price for the products themselves and additionally a deposit for the crates and bottles. The same applies to the sale of goods by wholesalers to their customers in the hotel and catering sensor. So, if the customers want their deposit on crates and bottles back, they have to return the empties to the wholesalers who in turn send them back to the beverage producers. That non-governmental system works only because the crates in question can be bought solely from wholesalers – they are not available at retail sales outlets.

    The two-in-one project

    It was precisely this layout that set the project apart from others before, as Dimitris Vassos, the plant’s maintenance manager, explains: “The biggest challenge for the planning team was that both lines had to be accommodated in an existing hall. And the raw-materials and finished-goods store located on one side of that hall didn’t make things any easier because it meant the start and finish of both lines had to be placed at the same end of the hall in order to facilitate the intralogistics involved. Krones provided the best possible solution to all these requirements.”After the contract was signed in December 2021, things once again advanced in leaps and bounds: Both lines were up and running in less than one year, as an enthusiastic Pavlo Sepetas tells us: “Krones is a one-stop shop, which made everything a whole lot easier for us and faster as well. The first machine arrived in our plant on 5 August, and on 31 October, production was already up and running on both lines! That’s impressive.”

    The first machine arrived in our plant on 5 August, and on 31 October, production was already up and running on both lines! That’s impressive. Pavlo SepetasOperations and Technology Director

    Article 41653
    One hall, two lines: Their design is a custom-fit solution to the conditions on site.

    Quality and sustainability

    Besides the layout, Epirotic’s stringent quality standards for their own products were a major reason for choosing Krones. The filler the company selected for their canning line is a Modulfill VFS-C with a Modulseam seamer, which are combined in the Modulfill Bloc FS-C. The advantage of the compact block solution is an isolator design that enables a microbiologically hygienic can filling process on a small footprint.

    "We are one of only a few companies to use top-quality natural mineral water for soft drinks, too. The water from our region is of great value to us, and we attach paramount importance to hygiene and a consistently high quality of our products. So the filler enclosed in a cleanroom fits in perfectly with our principles,” says Pavlo Sepetas.
     

    Inner and outer values

    But in the hospitality market, particularly, the products’ visual appeal counts for a lot. In line with its slogan “Pink is the new black”, Epirotic developed not only its own cola but also a pink grapefruit soda – the perfect ingredient for drinks like the paloma cocktail. For an especially upmarket look, the glass bottles of both the Vikos cola and the grapefruit soda are dressed in an out-of-the-ordinary label that gives the impression the bottle hasn’t got a label. This “no-label look” is accomplished with the help of transparent labels and an Ergomodul labeller.

    Besides the aesthetic aspect, flexible packaging options are another primary consideration for Epirotic – and this is where Krones technology is in demand again: The glass line can handle both returnables and non-returnables. It features three different packers producing pack variants that are as attractive as they are efficient: two Variopac Pro packers (FS and WTS) and a Smartpac C, enabling the company to serve a variety of sales channels and target groups.

    “As a techno-optimist I believe that technology is here to help and empower us to achieve what we could not do in the past. It levels the playing field between smaller and bigger players,” says Pavlo Sepetas in appreciation of his two new lines. 
     

    Article 41650
    Inside the Ergomodul, the glass bottles get their stylish “no-label look”.

    A glimpse into the future

    It will certainly take some time for Epirotic to become an established player in this new market. But even so Pavlo Sepetas already has some plans for what’s up next: “We’re currently asking ourselves a lot of questions, and in our search for answers to some of them we’ve joined forces with Krones: How can we progress automation and digitalisation in our plants? How can we reduce our ecological footprint? Which of the sustainable packaging options available will we be able to use in future?”
    One of the next steps will definitely be exports, says Sepetas. And that won’t be a problem, thanks to the drinks’ extended shelf life in the new cans and glass bottles. 

    About the project

    Project: Two lines for filling and packaging mineral water and soft drinks
    Customer: Epirotic Bottling Industry S.A.
    Location: Ioannina, Greece
    Commissioning: October 2022
    Scope: One canning line, rated at 42,000 cans per hour, and one returnable-glass line rated at 20,000 bottles per hour

    Canning line for carbonated soft drinks

    Combined non-returnable-glass/returnable-glass line for carbonated soft drinks

    Want to read more Krones stories?

    You can easily send a request for a non-binding quotation in our Krones.shop. 

    Request new machine
    kronesEN
    kronesEN
    0
    10
    1